China Wholesale Baler Machine Factory – ZHYJG Series Economical Compound Gravure Press – UP Group Detail:
Product Description
Main structure character
Unwinder and Rewinder:Automatic cutting unit,tension closed-loop control,cantilever turret whirling stand with double arm & double station,web material rolled with air shaft with safely chuck.
Printing: Use mechnical shaft for drive.Horizontal & vertical register system,also with pre-register.High precision and less waste. Doctor blade plays with double-axis,drive by independent motor.Ink is passed by ink transfer roll.
Dryer: High efficiency and energy saving drying system.
Control: Machine is logically controlled by PLC,7sets of AC vector motor tension control.Main components are imported.
Parameter
| Direction | From left to right |
| Print unit | 8 color |
| Max reel width | 1050mm
|
| Max mechanical speed | 220m/min
|
| Max printing speed | 200m/min |
| Unwind diameter | Φ600mm |
| Rewind diameter | Φ600mm |
| Plate cylinder | Φ120~Φ300mm |
| Print accuracy | Vertical ≤±0.1mm (Automatic)
Horizontal≤±0.1mm(Manual) |
| Tension set range | 3~25kg |
| Tension control accuracy | ±0.3kg |
| Paper core | Φ76mm×Φ92mm |
| Pressure | 380kg |
| Doctor blade movement | ±5mm |
| Drying method | Electricity heating |
| Machine Power | 296KW at electricity heating |
| Air pressure | 0.8MPa |
| Water cooling | 7.68T/h |
| Main motor power | 15kw |
| Overall(Length*width*height) | 17800×3800×3500（mm） |
| Machine weight | 31t |
| Print material | PET 12~60μm
OPP 20~60μm BOPP 20~60μm CPP 20~60μm PE 40-140μm combination material 15~60μm Other similar material |
Unwind part
| Unwind structure | Turret rotate structure |
| Unwind | Outside installed |
| Tension control | Potentiometer detection, precision cylinder drive arm control tension |
| Install type | Air expanding shaft type |
| Max diameter | Φ600mm |
| Web reel horizontal adjust | ±30mm |
| Rotate frame speed | 1r/min |
| Unwind motor | 5.5kw*2 |
| Tension set range | 3~25kg |
| Tension control accuracy | ±0.3kg |
| Max unwind web width | 1050mm |
In-feeding
| Structure | Double roller, soft and steel combination |
| Tension detection | Angular displacement potentiometer |
| Tension control | Swing arm structure, Cylinder control |
| Steel roller | Φ185mm |
| Rubber roller | Φ130mm （Buna） Shao（A）70°~75° |
| Tension set | 3~25kg |
| Tension accuracy | ±0.3kg |
| Soft roller max pressure | 350kg |
| Wall board | Alloy cast iron, secondary temper |
Printing unit
| Cylinder install type | Shaft-less |
| Press roller type | Axle piercing |
| Press type | Swing arm |
| Doctor blade structure | Three directions adjust doctor blade, cylinder control |
| Doctor blade movement | Linkage with main machine, connect main shaft |
| Ink pan | Open type ink pan, diaphragm pump recycle |
| Ball screw | Vertical ball screw adjust, Horizontal manual adjust |
| Gear box | Oil immersion type gear transmission structure |
| Plate length | 660~1050mm |
| Plate diameter | Φ120mm ~Φ300mm |
| Press roller | Φ135mm EPDM
Shao（A）70°~75° |
| Max press pressure | 380kg |
| Doctor blade movement | ±5mm |
| Max ink immersion depth | 50mm |
| Doctor blade pressure | 10~100kg Continuously adjustable |
| Electrostatic elimination device | Electrostatic brush |
Drying unit
| Oven structure | Circular arc-shaped closed oven, negative pressure design |
| Nozzle | Bottom part flat nozzle, upside multi-jet nozzle |
| Heating method | Electricity heating |
| Oven open and close | Cylinder open and close |
| Temperature control type | Automatic constant temperature control |
| Highest temperature | 80℃ （room temperature 20℃） |
| The material length in the oven | 1-7 color material length 1500mm, nozzle 9
8th color material length 1800mm, nozzle 11 |
| Wind speed | 30m/s |
| Hot wind recycling | 0~50% |
| Highest temperature control accuracy | ±2℃ |
| Max input volume | 2600m³/h |
| Blower power | 1-8 color 3kw |
Cooling part
| Cooling structure | Water cooling, self-refluxing |
| Cooling roller | Φ150mm |
| Water consumption | 1T/hr per set |
| Function | Material cooling |
Out-feeding
| Structure | Two roller rolling |
| Soft roller clutch | Cylinder control |
| Tension detection | Angular displacement potentiometer |
| Tension control | Swing arm structure, precision cylinder control |
| Steel roller | Φ185mm |
| Soft roller | Φ130mm Buna Shao（A）70°~75° |
| Tension set range | 3~25kg |
| Tension accuracy | ±0.3kg |
| Soft roller max pressure | 350kg |
| Wall board | Alloy cast iron, secondary tempering treatment |
Rewind part
| Structure | Two arm rotate frame |
| Pre-drive when change the roller | YES |
| Rewind type | Air expanding shaft |
| Max diameter | Φ600mm |
| Tension attenuation | 0~100% |
| Rotate frame speed | 1r/min |
| Tension set range | 3~25kg |
| Tension control accuracy | ±0.3kg |
| Web reel horizontal adjustment | ±30mm |
| Rewind motor | 5.5KW*2 sets |
Frame and material go through
| Structure | Alloy cast iron wall board, secondary tempering, processing centre treatment |
| Distance between each unit | 1500mm |
| Guide roller | Φ80mm(in the oven) Φ100 Φ120mm |
| The length of guide roller | 1100 mm |
Other
| Main transmission | ABB motor 15KW |
| Tension control | Seven motor closed loop tension system |
| Photocell register | Vertical automatic register |
| Electrostatic elimination device | Electrostatic brush |
Accessories
Plate Trolly 1 set Film Trolly 1set
Tools 1 set Static observation 1 set
Main configuration list
| Name | Specification | Quantity | Brand |
| PLC | C-60R | 1 | Panasonic/Japan |
| HMI | 7 inches | 1 | Taiwan/weinview |
| Rewind and unwind motor | 5.5KW | 4 | ABB/China-Germany joint venture Shanghai |
| Feeding motor | 2.2KW | 2 | ABB/China-Germany joint venture Shanghai |
| Main motor | 15KW | 1 | ABB/China-Germany joint venture Shanghai |
| Inverter | 7 | YASKAWA/JAPAN | |
| Static observation | KS-2000III | 1 | Kesai/China |
| Register | ST-2000E | 1 | Kesai/China |
| Electrical proportional valve | SMC/Japan | ||
| Low friction cylinder | FCS-63-78 | Fujikura/Japan | |
| Precision pressure reduce valve | SMC/Japan | ||
| Temperature controller | XMTD-6000 | Yatai/Shanghai |
Product detail pictures:
Related Product Guide:
No matter new customer or old customer, We believe in long term and trusted relationship for China Wholesale Baler Machine Factory – ZHYJG Series Economical Compound Gravure Press – UP Group, The product will supply to all over the world, such as: Nicaragua, Slovakia, Cape Town, We sincerely hope to cooperate with customers all over the world, if you would like to have more information, please kindly contact us, we are looking forward to building up a great business relationship with you.
By Louis from Turkey - 2017.09.30 16:36
It can be said that this is a best producer we encountered in China in this industry, we feel lucky to work with so excellent manufacturer.
By Dora from South Africa - 2018.06.21 17:11